Innovation in Motion – EUROGUSS Highlights

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Die casting innovations that drive efficiency – EUROGUSS Highlights

Modern die casting demands efficient, precise and flexible spray technology.
At EUROGUSS, WOLLIN presented a selection of new solutions developed to support demanding production environments — from large-scale applications to compact process optimizations.

This page highlights selected innovations introduced at the trade fair, designed to improve efficiency, reduce consumption and increase process reliability in die casting operations.

Click the tabs below to explore our innovations!

+ DDE

DDE – Dosing Nozzle Easy

The DDE dosing nozzle is designed for precise, reliable and resource-efficient dosing in die casting spray processes.
Its lightweight construction and simplified design allow quick commissioning, stable operation and reduced maintenance effort.

Key benefits:

  • Plug-and-play installation
  • Lightweight design for easy handling
  • Precise dosing with fixed stop
  • Reduced concentrate and release agent consumption
  • Compatible with WOLLIN PowerSpray tools

The DDE supports consistent spraying quality while helping to reduce downtime.

Assemble. Press the button. Ready to go.

+ ESR8

ESR8 & PowerSpray Die Spraying Tool

The ESR8 is a compact, single-robot spraying solution developed for flexible integration into modern die casting cells.
Combined with the further development of the PowerSpray die spraying tool, it enables precise and efficient spraying processes even under challenging production conditions.

Key benefits:

  • Compact system design with reduced space requirements
  • Up to 16 spray circuits and 4 high-pressure blowing circuits
  • Support for EcoSpray, hybrid and conventional spraying
  • Optimized cycle times and efficient release agent usage

These solutions build on proven WOLLIN spray technology and extend it to meet today’s production requirements.

+ EcoSpot / Dual Circut Spray Bar

Dual-Circuit Spray Bar, EcoSpot & ESM1 LC

Additional innovations presented at EUROGUSS focus on targeted process optimization in die casting.

Dual-Circuit Spray Bar

  • Two independently assignable spray circuits
  • Enables hybrid spraying strategies without additional spray bars
  • Modular and expandable design


EcoSpot – Targeted Cooling

  • Focused spraying and cooling of hotspots
  • Reduced energy and media consumption
  • Improved component quality and process stability

Together, these solutions help refine spraying processes while increasing flexibility and efficiency.

+ ESM1 LC

ESM1 LC 

  • Optimized spraying solution for hot chamber die casting
  • Designed for efficient EcoSpray applications in zinc die casting
  • NEW: PEEK Spray Tool

All information in the SprayUp News Magazine

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